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compact controller m [cc-m] (fixed function/ step output type) digital controller the compact controller m (fixed function/step output type) is a single-loop process controller. receiving 1 to 5v dc signals as well as those from thermo- couples and resistance bulbs as input signals, it performs advanced controls such as pid control, square root extrac- tion, and non-linear control. features 1. single-loop controller with control output the controller has a single-loop control function. 2. high visibility ensured by color graphic display a color lcd is adopted for clear graphic displays such as bar graph and trend displays. 3. networking (option) communication can be carried out over our plc-link (t-link) or modbus (rs485) network. 4. memory card (option) the data such as process input data and control output data can be saved in memory cards. data sheet pdc1 date EDS11-162 aug. 19, 2005 functional diagram a.m sh sl r m r,a mv l h r-ack(di8) r-sv(pv2) p i d r c personal computer bar graph indicator to ot her controllers communication terminal 4 to 20ma, thermocouple/ resistance bulb conversion external input terminal : option a/d converter internal input terminal non-linear limiter limiter m mode m mode l mode linearize filter square-root extraction r mode fault alarm flt lamp external output terminal d/a converter pulse width conversion va lve position input (ai1) process value input (pv1) manual mode output (m:do6) local mode output (do7) remote request (do8) fault output (flt) val ve position output (voltage:ao2,ao5) control output (pulse output: do1, do2) compensated pv signal (ao3) set point transmit signal (ao4) high alarm output (do9) low alarm output (do10) deviation upper limit alarm (do4) deviation lower limit alarm (do5) rate of change upper/lower limit alarm (do3) pv tracking (di7) pulse input (di1,di2) pulse input switching command (di9) forced m command (di10)
pdc1 2 1 1 111 103276730000 013276730000 00900000 2 100 3 2 23 ? ? 1. input accuracy: ? ? 1. input accuracy: ?
3 ?signal judgment: no-voltage contact contact resistance; 200 or less at on, 100 k or more at off transistor contact 1v max at on., leakage current 100 a max. at off 3. output signals performance in standard operating conditions (23 2 c, 55 10% rh, power supply voltage 100 v ac to 240 v ac power frequency 50/60 hz, or 24 v dc, without vibration and external noise). 3-1 analog output signal (1) auxiliary analog output ?number of outputs: 4 (points used) ? types of signal : selectable among 0 to 5 v dc, 1 to 5 v dc and 0 to 10 v dc initial set before delivery: 1 to 5 v dc ?output accuracy: 0.1% fs ?load resistance: 15 k or more ?output guarantee range: ? to 5 vdc : ?2.5% to 112.5% ? to 5 vdc : 0% to 112.5% ? to 10vdc : 0% to 105% ?influence by power supply fluctuation: 0.1% fs or less isolation : non-isolated from internal circuit 3-2 control output signal ?number of outputs: 1 pair increasing pulse; do1 decreasing pulse; do2 ?electrical specifications: transistor open collector 1 v max. at on, 10 a max at off. isolated from the internal circuit by photocoupler. not isolated between each digital input and output. ?output rating : 30 v dc, 100 ma max. (resistive load) [note] control outputs should be crossed sequentially by an external sequence so that the increasing and decreasing pulse signals are not turned to on at the same time. 3-3 digital output signal ?number of outputs: 8 (points used) ?electrical specifications: transistor open collector 1 v max. at on, 10 a max at off. isolated from the internal circuit by photocoupler. not isolated between each digital input and output. ?output rating : 30 v dc, 100 ma max. (resistive load) 3-4 fault output signal (terminal symbol flt) ?number of outputs: 1 output ?electrical specifications: transistor open collector 1 v max. at on, 10 a max at off. isolated from the internal circuit by photocoupler. not isolated between each digital input and output. ?output rating : 30 v dc, 100 ma max. (resistive load) 4. display ?display unit : 16 colors graphic liquid crystal display, with cfl back light and contrast adjust function. ?contents of display: menu loop panel bar graph display, digital display, etc. tuning screen trend screen alarm and alarm historical screen analog input/output and digital input/ output indication screen parameter setting screen 5. setting and operation (1) set point setting method ?setting key : up key/down key ?setting speed : about 40 s/fs ?setting resolution: 0.05% fs/each key press (2) control output operation method ?operation key : up key, down key (3) operation mode ?selectable operation modes: c (or r), a and m modes [note] c: cascade mode (mode of operation according to external set value) r: remote mode (mode of operation according to external set value) a: auto mode (mode of operation according to the value set on front face of this controller) m: manual mode (operation mode in which op- erator manipulates control output manually) [supplement] in the c and r modes, operations are the same, i.e., only the mark- ings on the nameplate are differ- ent. ?setting method : selection is required in code symbol among the following. c-a-m a-m r-a-m ?operation mode changeover: balance bumpless transfer from a to r and from a to c. balanceless bumpless transfer in other mode changeover. [note] balance bumpless transfer is a mode in which the operator is required to balance each sv for transfer. balanceless bumpless transfer is a mode in which the controller automatically balances each sv for transfer.
pdc1 4 6. power supply ?voltage rating : 100 v to 240 v ac/24 v dc [as specified in code symbol] ?allowable range: 85 v to 264 v ac/20 v to 30 v dc [as specified in code symbol] ?frequency : 47 to 63 hz ?power consumption: 60 va or less (100 v to 240 v ac)/ 30 w or less (24 v dc) [as specified in code symbol] ? ower supply output voltage: (terminal symbol vp and pc) 20v to 30v dc,max. 40ma 7. general performance and characteristics ?insulation resistance: 500 v dc, 50 m or more. ?dielectric strength: 2,000 v ac for 1 minute between power terminal and ground terminal in case of 100 v to 240 v ac power supply 500 v ac for 1 minute between power terminal and ground terminal in case of 24 v dc power supply. 500 v ac for 1 minute between signal communication terminals and ground terminal ?rush current : 60 a or less. (100 v ac to 240 v ac power supply) ?clock : set and display year, month, day, hour, minute, second accuracy : 100 ppm (monthly gain/ loss about 4 minutes) except of time lag shorter than 1 s / power on / off ac- tion. ?memory backup: ? rotection by lithium battery. (expected battery life is about 2 years under room temperature) parameter and program are stored in non-volatile memory. 8. operating and storage conditions ?installation site : indoors ?operating temperature: 0 to 50?c 0 to 40 c in case of multiple mounting temperature change rate: max. 10?c / h ?transport and storage temperature: -20 to 70?c (temperature change rate: max. 20?c / h) ?operating humidity: 5 to 90% rh, condensation unallowable ?transport and storage humidity: 5 to 95% rh, condensation unallowable ?operating continuous vibration: 4.9 m/s 2 or less ?transport and storage shock: fall of 60cm max. in packed status 9. power failure and restart function ?permissible duration of momentary power failure: 20 ms at 90v ac (100 v to 240 v ac only) [note] in case of 24 v dc, system power supply unit (model: pxj) is recommended to avoid power failure problem. ?behavior at power failure detection: control stops at detection of power fail- ure. ?power recovery mode: selectable initial start and continuous start 10. self-diagnosis ?control and computation circuit failure: monitoring with watchdog timer ?input signal failure: voltage/current input monitoring of range over thermocouple and resistance bulb monitoring of disconection ?behavior at failure: : flt is indicated, flt lamp lights, flt output signal turns on, control stops and control output is off (open-angle of valve is held). 11. structure ?enclosure : plastic (material: pc-abs) ?finish color : front frame and enclosure both gray ?flame resistance: ul94v-0 ?protection : front face; ip54 (display unit and opera- tion key) ?external dimensions (width x height x depth): screw terminal type 72 x 144 x 272 mm compression terminal type 72 x 144 x 280 mm ?mass : 1.9 kg or less (4) security ?method : setting of a password ?password : settable in 4 numerals (within 0000 to ffff) initial set before delivery: 0000 ?contents of security: inhibition of parameter setting (5) other setting items ?tag name : settable in up to 8 characters usable characters; alphabes, numer- als, symboles such as +, ?, * ,etc.
5 ?mounting method: flush on indoor panel vertical mounting as standard tilted mounting allowed within back- ward angle 0 to 45 . 90 to 45 for panel cutout dimension, refer to panel cutout dimensions ?external terminal: selectable in code symbol between the following. screw terminal type (m3.5) compression terminal type 12. communications (option) 12-1 modbus(r) protocol interface (option) communication mode: host communications communication protocol: modbus(r) protocol physical specifications: eia rs485 communication mode: two-wire, half-duplex, start-stop synchronous mode connection mode: multi-drop connection communication speed: selectable from 2.4, 4.8, 9.6, 19.2, and 38.4 kbps. default setting: 19.2 kbps communication distance: total extension; max. 500 m data length: fixed to 8 bits parity: selectable from odd, even, or none. stop bit: selectable from 1 or 2. insulation: isolated from internal circuit end of line resistor: 100 (option) communication item: parameter, measured value rs232/rs485 converter (recommended item) type: k3sc-10 (insulated type by omron) 12-2 t-link interface (option) communication mode: communication with upper level ?high order communication: connection with cpu capsule i/o transmission; 8 words output ?low order communication: none ?common item: topology; multidrop communication speed; 500 kbps communication distance; max. 500 m in total exten- sion distance isolation; not isolated from internal cir- cuit terminating resistor; 100 (separately available) 13. memory card interface (option) ?specification : compact flash (based on cfa) ?compatible memory card: 5 v flash memory card capacity 4, 20 and 32 mb ?application : process data logging (3 points) ?saving period : 1s to 2h ?data storage capacity: memory card capacity data storge 4mb about 180 thousand data 20mb about 900 thousand data 32mb about 1.35 million data [note] the data of max. 16 points (4 screens) can be storaged at storage time as 1 s. ?format method: dependent on this controller ?data readout : readout by pc using pcmcia card slot ?recommended memory card: made by sandisk corporation sandisk compact flash memory card is standardized and on the market. 14. standards under conformity (1) general safety: iec 1010-1 (1990) en 61010-1 (1993) (2) emc : emission en 50081-2 (1994) immunity en 50082-2 (1995) [caution on use] 1. unlike the preceding models, a potentiometer interface (resistance input) for inputting the open angle of a motor- operated valve is not incorporated. for the above pur- pose, therefore, voltage input is required with a signal converter externally connected. also, since open-angle input is assigned between ai1 and sc, this input will be indicated on the mv indicator. 2. control output is assigned to the multi-connector section. so, a 34-pin multi-connector should be prepared depend- ing on your specifications, referring to "items to be or- dered separately (items separately available)." 3. for control output, crossing interlock with relays or the like interlock is required so that both incremental and dec- remental pulse signals will not turn on simultaneously.
pdc1 6 table 1 list of thermocouple and resistance bulb measurable range thermocouple j 01 00 0.0~400.0 j0 1 0.0~800.0 k0 2 0.0~400.0 k0 3 0.0~800.0 k0 4 0.0~1200.0 r0 5 0.0~1600.0 b0 6 0.0~1800.0 t07- 200.0 ~ 200.0 t08- 150.0 ~ 400.0 e0 9 0.0~800.0 e10- 200.0 ~ 800.0 s 11 0.0~1600.0 n1 2 0.0~1300.0 u13- 200.0 ~ 400.0 wre5-26 14 0.0~2300.0 pl 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 22 2
7 code symbols dc 2 p0 1 -- equipment function <4th digit> with fixed function 1 12345678 910111213 1415 number of control loops <5th digit> 1 loop (1 control output) 1 input signal <7th digit> 1 to 5 v dc (dc4 to 20ma) note 1 thermocouple : 1 resistance bulb pt100 : 1 resistance bulb jpt100 : 1 a c d e external terminal <6th digit> m3.5 screw compression terminal 1 2 backup operation unit <11th digit> none y communication function/memory card interface <12th digit> notes 2 and 3 (slave communication) (master communication) (memory card interface) without without without without without with modbus without without modbus without with t-link without without t-link without with y m c u a s instruction manual <13th digit> none cd-rom version instruction manual (common for both japanese and english) note 4 y c power supply voltage <9th digit> 100 v to 240 v ac (usable range 85 v to 264 v ac), 50/60 hz 24 v dc (usable range 20 v to 30 v dc) note 1) for current input, conversion into a voltage is required using a shunt resistor. this resistor is separately available. note 2) the communication cable and terminating resistor are separately available. note 3) memory card should be purchased from a dealer such as personal computer shop. note 4) the relevant manual is stored in the pdf file format. for reading the manual, adobe acrobat reader is required. the cd-rom also contains the acrobat reader setup program. input signal and measurable range will meet the following specifications for product delivery. for specification of voltage input : 0.00 to 100.00% scale for specification of thermocouple : k thermocouple, measurable range 0.0 to 400.0 c for specification of resistance bulb : measurable range 0.0 to 150.0 c with both pt and jpt a b setting method <10th digit> c-a-m type a-m type r-a-m type c a r description
pdc1 8 outline diagram (screw terminal type) (unit : mm) 144 72 272 134 21.6 137.5 16 panel terminal cover panel thickness 8mm or less 100min 144 72 280 21.6 137.5 67.5 100min 16 panel terminal cover panel thickness 8mm or less covering fixture fixture fixture 20 67.5 covering fixture 20 note) when there is any object like other instrument or floor below the controller, an open space of 100 mm min. is required between the bottom face of controller and such an object. note) when there is any object like other instrument or floor below the controller, an open space of 100 mm min. is required between the bottom face of controller and such an object. 68 +0.7 0 138 +1 0 250 or more (72.2 n-4) +1 0 138 +1 0 250 or more number of units n 2 for mounting multiple ??units for mounting one unit outline diagram (compression type) (unit : mm) panel cutout dimensions
9 fixture 50 205 160 16
pdc1 10 external connection diagram (screw terminal type, m3.5 screw section) grounding 24v external supply (-) 24v external supply (+) voltage input voltage input voltage input resistance builb input thermo- couple input process value input external setting input instrument power source 100 to 240v ac or instrument power source 24v dc 24v power source for dio note 1) screw terminals no. 16, 35, 36, 37, 51, 72, 73, 74, 75, 77, 78, 79, 80 and multi-connector no. 1, 2, 3, 4 do not used (can't connect). note 2) control output is allocated to multi-connector no. 23 and 24. prepare a mulit-connector (any one below) separately. note 3) control output should be cross-connected to each other, externally. note 4) connect open-angle input between screw terminals nos. 71 and sc or multi-connector pin 7 and 11. + - l 1 m l 2 do2 do1 pdzc1001 soldering type straight terminal pdzc2001 soldering type right-angle terminal pdzc3001 solderless type straight terminal pdzc4001 solderless type right-angle terminal 51 52 53 54 55 56 57 58 59 60 61 62 63 64 ao1 ao2 ao3 ao4 ao5 sc sc sc mod+ mod- vst pc pcd g n/- rcj b b a note1) note1) note1) note1) note1) note1) note1) note1) note1) note4) note1) note1) note1) note1) 71 72 73 74 75 76 77 78 79 80 81 82 83 ai1 ai2 ai3 ai4 ai5 sc vp mi+1 mi-1 mi+2 mi-2 vpd l/+ 11 12 13 14 15 16 i+1 i-1 io1 i+2 i-2 io2 note3) note3) 31 32 33 34 35 36 37 flt do1 di1 di2 vst2 t1 t2 pcd vpd ? (+) (-) (com) 24v 23 24 25 26 27 28 29 30 31 32 33 34 do1 do2 do3 do4 do5 do6 vpd do7 do8 do9 do10 pcd 1 2 3 4 5 6 7 8 9 10 11 12 mi+3 mi-3 mi+4 mi-4 ao1 ao2 sc ai1 ai2 ai3 ai4 pcd pcd 13 14 15 16 17 18 19 20 21 22 di1 di2 di3 di4 di5 di10 di6 di7 di8 di9 note1) note1) note1) note1) rs485 communication (modbus) or t-link host communication (same as screw no. 34) (same as screw no. 33) (same as screw no.51) (same as screw no.52) (same as screw no.71) (same as screw no.72) (same as screw no.73) (same as screw no.74) (same as screw no.55,57,76) (same as screw no.62) (same as screw no. 34) (same as screw no.82) (same as screw no.62)
11 external connection diagram (compression terminal type) v oltage input 24v external supply 24v power for dio v oltage input resistance bulb input thermo- couple input process value input instrument power source 100 to 240v ac or instrument power source 24v dc grounding note 1) compression terminal no. 3, 4, 6, 7, 9, 22, 23, 24, 25, 26, 27, 32, 36, 37, 38, 40, 41, 43, 44, 45, 60, 62, 63 donot be use (can? connect). note 2) control output should be cross-connected to each other, externally. note 3) cannect open-angle input between compression terminals nos. 1 and sc. + - l 1 m l 2 do2 do1 the area enclosed with a dotted line is the circuit within the main unit. 43 44 45 46 47 48 49 50 51 52 53 54 55 56 mi+1 mi-1 ao1 sc ao2 ao3 sc ao4 flt do1 do2 do3 do4 57 58 59 60 61 62 63 64 65 66 67 do5 di1 dio-com di2 di3 dio-com di4 di5 i+1 io1 rcj1 rcj vpd vpd pcd i-1 22 23 24 25 26 27 28 29 30 31 32 33 34 35 mi+2 mi-2 mi+3 mi-3 mi+4 mi-4 do6 do7 do8 dio-com di6 di7 dio-com 36 37 38 39 40 41 42 di8 opt+ opt- com i+2 io2 rcj2 i-2 pcd note2) note2) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ai1 sc ai2 ai3 sc ai4 ai5 sc ai6 sc vp pc di9 15 16 17 18 19 20 21 di10 do9 do10 mod+ mod- com vpd pcd pcd (+) (-) (+) (-) (com) l/+ n/- g ? + - vpd pcd a b b note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note1) note3) external setting input rs485 communication (modbus) or t-link host communication
pdc1 [note] windows is the registered trade mark of microsoft corporation. [note] modbus is a registered trademark of schneider electric limited. [note] compact flash is the registered trade mark of sandisk corporation. [note] pentium is the registered trade mark of lntel corporation. [note] adobe and acrobat are trade marks of adobe systems incorporated. information in this catalog is subject to change without notice. printed in japan head office 6-17, sanbancho, chiyoda-ku, tokyo 102-0075, japan http://www.fesys.co.jp/eng instrumentation div. international sales dept. no.1, fuji-machi, hino-city, tokyo, 191-8502 japan phone: 81-42-585-6201, 6202 fax: 81-42-585-6187 http://www.fic-net.jp/eng caution on safety *before using this product, be sure to read its instruction manual in advance.

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